In order to upgrade to vSphere 4, an ESX host must have a /boot partition of at least:
A.
100 MB
B.
150 MB
C.
50 MB
D.
200 MB
Explanation:
vSphere Upgrade Guide ESX 4.0 ESXi 4.0 vCenter Server 4.0 vSphere Client 4.0 Page
73
Direct, in-place upgrade from ESX 2.5.5 to ESX 4.0 is not supported, even if you
upgrade to ESX 3.x as an intermediary step. The default ESX 2.5.5 installation creates a
/boot partition that is too small to enable upgrades to ESX 4.0. As an exception, if you
have a non-default ESX 2.5.5 installation on which at least 100MB of space is available
on the /boot partition, you can upgrade ESX 2.5.5 to ESX 3.x and then to ESX 4.0.